Obtaining of ferrosilicon from technogenic magnetite concentrate

Authors

  • V.M. Shevko M. Auezov South Kazakhstan State University
  • P.V. Kaskin Iron Concentrate Company LLP
  • A.D. Badikova M. Auezov South Kazakhstan State University
  • D.D. Amanov M. Auezov South Kazakhstan State University

DOI:

https://doi.org/10.31643/2020/6445.20

Keywords:

magnetite concentrate, quartzite, coke, thermodynamic modeling, electric melting, ferrosilicon.

Abstract

The article presents the results of studies on the production of ferrosilicon from iron ore (magnetite) concentrate and quartzite. The studies were carried out by thermodynamic simulation using the HSC-5.1 software package, based on the principle of Gibbs minimum energy and electric smelting of the concentrate together with coke and quartzite in a single-electrode arc furnace. Based on the studies, it was found that, under equilibrium conditions, the interaction of magnetite concentrate with silicon oxide (IV) and carbon is accompanied by the formation of FeSi (> 1200 0C), Fe3Si (> 1100 0C), FeSi2 (> 500 0C), Zng (> 800 0C) Pbg (> 1200 0C); the degree of silicon extraction into the ferroalloy depends on the ratio in the SiO2 / Fe3O4 mixture, decreasing from 85.6 to 66.1 (for example, at 17000С) with an increase in the SiO2 / Fe3O4 ratio from 0.42 to 1.25. When melting a mixture containing 70% concentrate, 11% quartzite, 19% coke, a ferroalloy containing 15-18% Si. The resulting ferroalloys are graded from FeSi15 to FeSi45.

Downloads

Download data is not yet available.

Author Biographies

V.M. Shevko, M. Auezov South Kazakhstan State University

Doctor of technical sciences, professor , head of department of Metallurgy of M.Auezov South Kazakhstan State University, Shymkent, Kazakhstan

P.V. Kaskin, Iron Concentrate Company LLP

Engineer-expert, enriching engineer. General director of Iron Concentrate Company LLP. Balkhash, Kazakhstan.

A.D. Badikova, M. Auezov South Kazakhstan State University

Master of engineering and technology, specialist junior researcher of M. Auezov South Kazakhstan State University, Shymkent, Kazakhstan.

D.D. Amanov, M. Auezov South Kazakhstan State University

Master of Engineering, Junior Researcher, M. Auezov South Kazakhstan State University, Shymkent, Kazakhstan.

References

Gasik M.I., Lyakishev M.P., Emlin B.I. Teoriya i tekhnologiya proizvodstva ferrosplavov (Theory and technology forthe production of ferroalloys). Moscow: Metallurgy. 1988, 784 (in Russ.)

Steel shavings price. News Agency MetalTorg.Ru. News, analytics, prices, market statistics for ferrous, non-ferrous and precious metals. [Electronic resource] URL: https://www.metaltorg.ru/stalnaya-struzhka-tsena.htm (15.03.2020)

Teslev S. A., Tesleva E. P. Ispolzovaniye zhelezorudnykh neoflyusovannykh okatyshey pri proizvodstve ferrosilitsiya(The use of non-fluxed iron ore pellets in the production of ferrosilicon) VI Mezhdunarodnaya nauchno-prakticheskaya konferentsiya. Innovatsionnyye tekhnologii i ekonomika v mashinostroyenii.(VI International Scientific and Practical Conference. Innovative technologies and economics in mechanical engineering).Tomsk, Russia, 2015. 155-158 (in Russ.).

Pat.2 704872 RU. Shikhta dlya izgotovleniya ferrosilitsiya(The mixture for the manufacture of ferrosilicon)/ Lokhankin A.P.,Libenson B., KasatkinD.A. Opubl. 31.10.2019, 31 (in Russ.).

Solovjan A. V. Sposob zameny struzhki pri vyplavke ferrosilicija (A method for replacing chips in the smelting of ferrosilicon) Nerazrushajushhij kontrol': jelektronnoe priborostroenie, tehnologii, bezopasnost': sbornik trudov V Vserossijskoj nauchno-prakticheskoj konferencii studentov, aspirantov i molodyh uchjonyh (Non-destructive testing: electronic instrumentation, technology, safety: a collection of labor resources of the All-Russian Scientific and Practical Conference of students, graduate students and young scientists) Tomsk, May 25-29, 2015: in 2 volumes -Tomsk: TPU Publishing House, 2015 .-V. 2 .-P. 141-144. (In Russ)

Pat 2 109 836 RU. Shihta dlja poluchenija ferrosilicija(A charge for producing ferrosilicon)/ Zajko V.P., Saditdinov V.A., Petrov A.A., Karnauhov V.N., Voronov Ju.I., Lapchenkov V.I., Ishakov F.M. –opubl. 27.04.1998. (In Russ)

Leont'ev L. I., Sheshukov O. Ju., Nekrasov I. V.Analiz, pererabotka i ispol'zovanie tehnogennyh othodov metallurgicheskogo proizvodstva(Analysis, processing and use of technogenicwastes of metallurgical production) Kompleksnoe ispol'zovanie mineral'nogo syr'ja(Complex use of mineral raw materials) -No 4. -2014. -P.8-25.

Shevko V.M., Ajtkulov D.K., Serzhanov G.M., Karataeva G.E., Badikova A.D.Kompleksnaja pererabotka hvostov obogashhenija med'soderzhashhih rud =Complex processing of copper ore dressing tailings. Shymkent:SKSU. -2019.-203 p. (In Russ)

Products of Iron ConcentrateCompany // Iron Concentrate Company [Electronic resource]. URL: http://icckaz.com/ru/node/39 (accessed: 03.15.2020).

Shevko V.M., Badikova A.D., Tuleev M.A., Amanov D.D., Kapsaljamov S.A. Termodinamicheskoe obosnovanie i tehnologija poluchenija ferrosplava, karbida kal'cija iz domennogo shlaka s zamenoj stal'noj struzhki na magnetitovyj koncentrat (Thermodynamic rationale and technology for producing ferroalloy, calcium carbide from blast furnace slag with the replacement of steel chips with magnetite concentrate) Mezhdunarodnyj zhurnal prikladnyh i fundamental'nyh issledovanij.=International Journal ofApplied and Basic Research.2020.–No 4. –P. 83-90 (In Russ)

Antti Roine, Jarkko-Mansikka-aho, Tuukka Kotiranta, Peter Bjorklund, Pertti Lamberg. HSC Chemistry 6.0 User's Guide. Outotec Research Oy. August 14, 2006

Copyright Certificate 1501 Raschet ravnovesnogo raspredelenija jelementov primenitel'no k programmnomu kompleksu HSC-5.1. Programma dlja JeVM.(Calculation of the equilibrium distribution of elements as applied to the HSC-5.1 software package. The program for the computer.) / Shevko V.M., Serzhanov G.M., Karataeva G.E., Amanov D.D. 29.01.2019

Shevko V.M., Amanov D.D., Karataeva G.E., Ajtkulov D.K. Kinetika poluchenija kompleksnogo ferrosplava iz kremnij-aljuminijsoderzhashhej opoki (Kinetics of obtaining a complex ferroalloy from a silicon-aluminum-containing silica clay) Mezhdunarodnyj zhurnal prikladnyh i fundamental'nyh issledovanij =International Journal of Applied and Basic Research.2016. -No 10-2. -P. 194-196.

State standard 1415-93Ferrosilicij. Mezhgosudarstvennyj standrat.(Ferrosilicon. Interstate Standard)Minsk: IPK. Publishing house of standards. 1997.-14p.

Shevko V.M., Badikova A.D., Tuleev M.A., Karataeva G.E. Kinetics of extraction of the silicon, aluminum and calcium of the basalt from the daubaba deposit // Kompleksnoe Ispol’zovanie Mineral’nogo Syr’a. / Complex Use of Mineral Resources / Mineraldik Shikisattardy Keshendi Paidalanu.2019. 2.83–89.https://doi.org/10.31643/2019/6445.20

Downloads

Published

2020-06-11

How to Cite

Shevko, V., Kaskin, P., Badikova, A., & Amanov, D. (2020). Obtaining of ferrosilicon from technogenic magnetite concentrate. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources, 313(2), 71–78. https://doi.org/10.31643/2020/6445.20

Most read articles by the same author(s)