Development of a methodology for microstructural and thermal verification of the quality of an industrial Ti-10V-2Fe-3Al triple vacuum arc remelted ingot

Authors

  • A.T. Mamutova Ust-Kamenogorsk Titanium and Magnesium Plant JSC
  • T.A. Chepushtanova Satbayev University
  • B. Mishra Worcester Polytechnic Institute

DOI:

https://doi.org/10.31643/2028/6445.08

Keywords:

Ti-10V-2Fe-3Al triple-remelt alloy, vacuum arc melting, DSC–DTG and SEM–EDS analyses, α/β phase transformations, thermal decomposition analysis.

Abstract

The article is devoted to the development of a methodology for microstructural and thermal verification of the quality of an industrial Ti-10V-2Fe-3Al triple vacuum arc remelted ingot produced by UK TMP JSC. It was established that all zones of the ingot demonstrate a two-stage thermal evolution characteristic of the β-metastable Ti-10V-2Fe-3Al alloy: decomposition of the metastable β phase (≈520–570 °C) and an endothermic α→β phase transformation (≈950–1120 °C).  It was found that the enthalpy of the exothermic decomposition of the β matrix increases by approximately 60–80% in the lower zone of the ingot. The width of the phase transition (ΔT) correlates with an increase in microsegregation. It was also determined that the enthalpy of the endothermic α→β transformation decreases from the bottom part of the ingot toward the steady-state crystallization zone (Middle-1), which correlates with a reduction in the microsegregation parameters obtained from SEM–EDS profiles (ΔC_max, σC, Lcorr). Thus, thermal analysis confirms the absence of a pronounced vertical gradient of structural stability and can be used as a validating criterion for the integral electrode quality index. For the first time, a quantitative correlation between SEM–EDS profiles and DSC–DTG characteristics has been proposed. Thermal analysis is suggested as an independent validator of microsegregation. An approach to the quantitative evaluation of microsegregation based on SEM–EDS profiles using the parameters ΔC_max, σC, Lcorr, and ΔCO(local) has been developed. Additionally, the use of an integral chemical index Ichem, and a critical threshold ​ Icritchem is proposed for electrode quality control using thermal analysis results.

Downloads

Download data is not yet available.

Author Biographies

A.T. Mamutova, Ust-Kamenogorsk Titanium and Magnesium Plant JSC

President of Titanium and Magnesium Plant JSC, Ust-Kamenogorsk; PhD student of the Mining and Metallurgical Institute, Satbayev University, Almaty, Kazakhstan. 

T.A. Chepushtanova, Satbayev University

Candidate of Technical Sciences, PhD, Professor, Head of Laboratory ’Metallurgical processes, heat engineering and powder metallurgy, Mining and Metallurgical Institute, Satbayev University, Almaty, Kazakhstan.

B. Mishra, Worcester Polytechnic Institute

Professor and MPI Director of Mechanical and Materials Engineering, Worcester Polytechnic Institute, USA, Worcester.

References

Banerjee D, Williams JC. Perspectives on titanium science and technology. Acta Materialia. 2013; 61(3): 844-879. https://doi.org/10.1016/j.actamat.2012.10.043

Lutjering G, Williams JC. Titanium. Springer. 2007. https://doi.org/10.1007/978-3-540-73036-1

Peters M, Kumpfert J, Ward CH, and Leyens C. Titanium Alloys for Aerospace Applications. Adv. Eng. Mater. 2003; 5:419-427. https://doi.org/10.1002/adem.200310095

Kolli RP, Devaraj A. A Review of Metastable Beta Titanium Alloys. Metals (MDPI). 2018; 8(7):506. https://doi.org/10.3390/met8070506

Banerjee D, Williams JC. Perspectives on Titanium Science and Technology. Acta Mater. 2013; 61:844–879. https://doi.org/10.1016/j.actamat.2012.10.043

Mamutova AT, Chepushtanova TA, Mishra B. Thermodynamic prediction of the technological conditions for producing the Ti-10V-2Fe-3Al alloy by vacuum arc remelting. The Mining Journal of Kazakhstan. 2026; 1(249):55-60. https://doi.org/10.48498/minmag.2026.249.1.006

Jing Z, Liu R, Geng N, Wang Y, Sun Y. Simulation of Solidification Structure in the Vacuum Arc Remelting Process of Titanium Alloy TC4 Based on 3D CAFE Method. Processes. 2024; 12(4):802. https://doi.org/10.3390/pr12040802

Liu X, Zhang Y, Li H, Wang J, Chen L. The morphology features, formation mechanism and elimination of channel segregation in industrial-scale Ti–Nb ingots produced by vacuum arc remelting. Journal of Materials Research and Technology. 2023; 23:2781–2793. https://doi.org/10.1016/j.jmrt.2023.11.009

Liu H, Wang L, Zhang Z. Effects of homogenization heat treatment on Fe microsegregation in Ti-1023 titanium alloy. Materials. 2023; 16(14):4892.

TA Instruments. Determination of beta transus temperature in titanium alloys by DSC. TA Application Note TA131. 2018.

Xumei Yang, Hongzhen Guo, Zhanglong Zhao, Yongquan Ning, Shichong Yuan, Shewei Xin. Quantitative analysis of the effect of deformation temperature on microstructure evolution and mechanical property of isothermally forged BT25y titanium alloy. Procedia Engineering. 2017; 207:2167-2172. https://doi.org/10.1016/j.proeng.2017.10.976

Boyer RR. An Overview on the Use of Titanium in the Aerospace Industry. Materials Science and Engineering: A. 1996; 213:103-114. https://doi.org/10.1016/0921-5093(96)10233-1

Zhao Q, et al. High-strength titanium alloys for aerospace engineering applications: A review on melting-forging process. Materials Science and Engineering A. 2022; 845:143260. https://doi.org/10.1016/j.msea.2022.143260

Guo Jie, Huang Liqing, Wu Jingyang, LI Junjie, Wang Jincheng, Fan Kai. Evolution of Macrosegregation During Three-Stage Vacuum Arc Remelting of Titanium Alloys. Acta Metall Sin. 2024; 60(11):1531-1544. https://doi.org/10.11900/0412.1961.2022.00544

Semiatin SL, Bieler TR. Effect of texture and slip mode on the anisotropy of plastic flow and flow softening during hot working of Ti-6Al-4V. Metallurgical and Materials Transactions A. 2001; 32:1787–1799. https://doi.org/10.1007/s11661-001-0155-1

Semiatin SL, Seetharaman V, and Weiss I. in Advances in the Science and Technology of Titanium Alloy Processing, I Weiss, R Srinivasan, PJ Bania, D Eylon, and SL Semiatin, eds, TMS, Warrendale, PA. 1997, 3–73.

Lütjering G. Influence of processing on microstructure and mechanical properties of (α+β) titanium alloys. Materials Science and Engineering A. 1998; 243:32–45. https://doi.org/10.1016/S0921-5093(97)00778-8

Qinyang Zhao, Qiaoyan Sun, Shewei Xin, Yongnan Chen, Cong Wu, Huan Wang, Jianwei Xu, Mingpan Wan, Weidong Zeng, Yongqing Zhao. High-strength titanium alloys for aerospace engineering applications: A review on melting-forging process. Materials Science and Engineering A. 2022; 845:143260. https://doi.org/10.1016/j.msea.2022.143260

Xiaoli Zhao, Shujun Li, Man Zhang, Yandong Liu, Timothy Sercombe, Shaogang Wang, Yulin Hao, Rui Yang, Lawrence E. Murr. Comparison of the microstructures and mechanical properties of Ti–6Al–4V fabricated by selective laser melting and electron beam melting. Materials & Design. 2016; 95:21-31. https://doi.org/10.1016/j.matdes.2015.12.135

Qiu C, Adkins NJE, Attallah MM. Microstructure and tensile properties of selectively laser-melted and HIPed Ti-6Al-4V. Materials Science and Engineering A. 2013. https://doi.org/10.1016/j.msea.2013.04.099

Boivineau M, Cagran C, Doytier D, Eyraud V, Nadal M-H, Wilthan B, Pottlacher G. Thermophysical Properties of Solid and Liquid Ti-6Al-4V (TA6V) Alloy. International Journal of Thermophysics. 2006; 27(2):507–529. https://doi.org/10.1007/PL00021868

Joakim Karlsson, Anders Snis, Håkan Engqvist, Jukka Lausmaa. Characterization and comparison of materials produced by Electron Beam Melting (EBM) of two different Ti–6Al–4V powder fractions. Journal of Materials Processing Technology. 2013; 213(12):2109-2118. https://doi.org/10.1016/j.jmatprotec.2013.06.010

Downloads

Published

2026-05-06

How to Cite

Mamutova, A., Chepushtanova, T., & Mishra, B. (2026). Development of a methodology for microstructural and thermal verification of the quality of an industrial Ti-10V-2Fe-3Al triple vacuum arc remelted ingot. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources, 344(1), 79–89. https://doi.org/10.31643/2028/6445.08

Most read articles by the same author(s)