Ceramic molds based on yttrium oxide for the casting of titanium alloys
DOI:
https://doi.org/10.31643/2023/6445.10Keywords:
molding mixture, yttrium oxide, binding agent, casting mold, titanium alloy.Abstract
The effect of various binding agents based on aqueous solutions of nitric acid, yttrium nitrate and orthophosphoric acid and yttrium hydroxide gel on the physical and mechanical properties of casting molds based on Y2O3 has been studied. It is shown that the most promising binding agent for yttrium oxide casting molds is a phosphate bond. The data describing the curing mechanism of phosphate-bonded molding mass is presented. The influence of the concentration of binding agent solutions on the strength characteristics of molding materials after curing and heat treatment is shown. Information about the interaction of yttrium oxide powder molds with phosphate-binding with titanium melt of VT1-0 and VT6 grades is presented. The obtained data allowed us to describe the advantages and disadvantages of the developed molding compound. A method for producing casting molds based on yttrium oxide powder with a yttrium phosphate-binding agent was developed based on this research.
Downloads
References
Wei YM, Lu ZG, Li XY, Guo X. Interface reaction during titanium alloys investment casting by residue gas in ceramic mold.Rare Met. 2019;38:327-335.
FanJ, Liang L, Liu, ZhLi, Yu Li, Y, Gao H, et al. Recent research and development of mould materials for casting TiAl alloys.Materials Science and Technology.2019;35:891-899. https://doi.org/10.1080/02670836.2019.1598667
Cui R, Zhang H, Tang X, Ma L, Zhang H, Gong Sh.Interactions between γ-TiAl melt and Y2O3 ceramic material during directional solidification proces. Nonferrous Metals Society of China.2011;21:2415-2420. https://doi.org/10.1016/S1003-6326(11)61029-7
Shcherbakova G, Varfolomeev M, Storozhenko P. Solution to Technological Problems of Raising the Reliability and Quality of Castings Based on Titanium Alloys.Trans Tech Publications, Switzerland. Materials Science Forum.2019;946:258-264. https://doi.org/10.4028/www.scientific.net/MSF.946.258
Varfolomeev MS, Moiseev VS, Shcherbakova GI. Perspective ceramic composite materials based on aluminumyttrium binder composition. In: Journal of Physics. 15th International Scientific and Technical Conference Rapid Solidification Materials and Coatings (RSMC-2018).2018 October16-17; Moscow, Russian Federation. (Vol. 1121) 012032. https://doi.org/10.1088/1742-6596/1121/1/012032
Tetsui T, Kobayashi T, Mori T, Kishimoto T, Harada H.Evaluation of Yttria Applicability as a Crucible for Induction Melting of TiAl Alloy. Materials Transactions.20104;9:1656-1662. https://doi.org/10.2320/matertrans.MAW201002
Cheng X, Yuan C, Blackburn S, Withey PA.Influence of Al2O3concentration in yttria based face coats for investment casting Ti–45Al–2Mn–2Nb–0*2TiB alloy. Materials Science and Technology.2014;30:1758-1764. https://doi.org/10.1179/1743284713Y.0000000467
Tetsui T, Kobayashi T, Ueno T, Harada H.Consideration of the influence of contamination from oxide crucibles on TiAl cast material, and the possibility of achieving low-purity TiAl precision cast turbine wheels. Intermetallics.2012;31:274-281. http://dx.doi.org/10.1016/j.intermet.2012.07.019
Xiude L, Xiangyi X, Hong Zh, Tiebang Zh, Jinshan L. Interface Reaction between Ceramic Moulds and High Nb-TiAl Alloys.Rare Metal Materials and Engineering. 2013;42:1568-1571.
Lin B, Liu R, Jia Q, Cui Y, Withey PA, Yang R. Effect of yttria inclusion on room temperature tensile properties of investment cast TiAl. Materials Science and Engineering A.2018;712:73-79. https://doi.org/10.1016/j.msea.2017.11.100
Panichkin AV, Uskenbayeva A, Imanbayeva A, Temirgaliyev S, Dzhumabekov D. Vzaimodeistvie titanovyh rasplavovs razlichnymi tugoplavkimi soedineniyami[Interaction of titanium alloys with various refractory compounds]. Kompleksnoe Ispolzovanie Mineralnogo Syra= Complex Use of Mineral Resources. 2016;3:84-90. (in Russ.).
Kenzhaliyev BK, Chukmanova MT.Technologii izgotovleniya individual’no razrabatyvaemyh endoprotezov iz titanovyh splavov [Technologies for manufacturing individually developed endoprostesis from titanium alloys]. Mezhdunarodnaya nauchno-prakticheskaya konferenciya “Effektivnye tehnologii proizvodstva cvetnyh, redkih I blagorodnyh metallov”[Proceedings of International scientific and practical conference “The Effective Technologies of Non-Ferrous, Rare and Precious Metals Manufacturing] Almaty. 2018;364-367. (in Russ.). https://doi.org/10.31643/2018-7.36
Бирюкова АА, Тихонова ТА, Боронина АВ, Акчулакова СТ. Процессы минералообразования и спекания магнезиально силикатных композиций системы MgO-SiO. Kompleksnoe Ispolzovanie Mineralnogo Syra= Complex Use of Mineral Resources.2011;5.
Panichkin A, Imanbayeva A, Imbarova A. Titanium melt interaction with the refractory oxides of some metals. Kompleksnoe Ispolzovanie Mineralnogo Syra= Complex Use of Mineral Resources. 2019;2:51-60. https://doi.org/10.31643/2019/6445.16.
Rassohina L, Bityutskaya O, Parfenovich P, Narskiy A. Study of the properties of latex binder «Remal20» and suspensions for the manufacture of shell shape in the production of castings from γ-TiAl alloys. Novosti materialovedeniya. Nauka i technika.2015;4:43-51.
Lapin J, Gabalcová Z, Pelachová T. Effect of Y2O3crucibles on contamination of directionally solidified intermetallic Ti-46Al-8Nb alloy. Intermetallic.2011;19:396-403. https://doi.org/10.1016/j.intermet.2010.11.007
Zhang H, Tang X, Zhou C, Zhang S.Comparison of directional solidification of y-TiAl alloys in conventional Al2O3and novel Y2O3-coated Al2O3crucibles. Journal of the European Ceramic Society.2013;33:925-934. https://doi.org/10.1016/j.jeurceramsoc.2012.11.006
Fan J, Liu J, Wu S, Tian S, Gao H, Wang S, et al. Microstructure formation and interface characteristics of directionally solidified TiAl-Si alloys in alumina crucibles with a new Y2O3skull-aidedtechnology. Scientific Reports.2017;7. https://doi.org/10.1038/srep45198
Fan J, Liu J, Tian S, Wu S, Wang S, Gao H, et al. Effect of solidification parameters on microstructural characteristics and mechanical properties of directionally solidified binary TiAl alloy. Journal of Alloys and Compounds.2015;650:8-14. https://doi.org/10.1016/j.jallcom.2015.05.160
Fan J, Zhang C, Wu S, Gao H, Wang X, Guo J, et al.Effects of solidification parameters on the growth direction of αphase in directionally solidified Ti-49Al alloy. Intermetallics.2017;90:113-118. https://doi.org/10.1016/j.intermet.2017.07.008
Mukhamadeev I, Demenok O, Ganeev A, Pavlinich S, Alikin P. Vybor svyazuiyshih na vodnoi osnove dlya obolochkovyh form lit’ya po vyplavlyaemym modelyam titanovyh splavov [The Choice of Water-Based Binder for Shell Molds of the Investment Casting of Titanium Alloys]. Bulletin of the South Ural State University. Ser. Metallurgy. 2015;3:95-104. (in Russ).
Sung SY, Kim YJ. Alpha-case formation mechanism on titanium investment castings. Materials Science and Engineering A.2005;405:173-177. https://doi.org/10.1016/j.msea.2005.05.092
Duarte TP, Neto RJ, Félix R, Lino J. Optimization of Ceramic Shells for Contact with Reactive Alloys. Materials Science Forum.2008;587-588:157-161. https://doi.org/10.4028/www.scientific.net/MSF.587-588.157
Ding HS, Guo JJ, Jia J, Fu HZ. Thermodynamic and Kinetic Consideration of Selecting Mould Materials for Casting Titanium Alloys. In: Hamburg, organizer. Proc. of the 10th World Conf. on Titanium.2003;I:439 -446.
Iurchenko A, Kustova G, Bacanov C. Kolebatel’nye spectry neorganicheskih soedinenii [Vibrational spectra of inorganic compounds]. Novosibirsk: Nauka.1987;145.(in Russ.).
Nakamoto K. Infrared and Raman Spectra of Inorganic and Coordination Compounds. A Wiley-Interscience Publication.1986.
Boldyrev AI. Infrakrasnye spektry mineralov [Infrared spectra of minerals] Moskva: Nedra,1976;200. (in Russ.).[28]Pechkovskii V, Mel’nikova R, Dziuba E, Barannikova T, Nikanovich M. Atlas infrakrasnyh spectrov phosphatov[Atlas of infrared spectra of phosphates]. Moskva: Nauka.1981;248. (in Russ.).
Aldrich H. Organometallic, Inorganic, Boron, Deuterium Compounds (632 spectra). Nicolet Instrument Corp. 1995.[30]Aldrich H. FT-IR Collection Edition II (18454 spectra) Thermo Fisher Scientific Inc. for Nicolet FT-IR. 2008.
Kazicyna L, Kupletskaya N.Primenenie UV-, IK, I YMR-spectroskopii v organicheskoi khimii[Application of UV, IR and NMR spectroscopy in organic chemistry].Moskva.1971;264. (in Russ.).
Solntseva LS, Sidorenko GA, Solntsev BP. Primeneniye IK-spektroskopii k izucheniyu kharakterasvyazi i koordinatsii kationov po kislorodu i galogenam v mineralakh [Application of IR spectroscopy to the study of the nature of the bond and coordination of cations in oxygen and halogens in minerals]Konstitutsiya i svoystva mineralov= Constitution and properties of minerals. 1972;6:30-46. (in Russ.).
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2022 Chukmanova, M., Panichkin, A., Mamayeva, A., Kenzhaliyev, B., & Azlan, M.
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 Unported License.