Use of fly ash and ground tuff as pozzolanic additives in lightweight structural

Authors

  • M.T. Zhuginissov Satbayev University
  • E.I. Kuldeyev Satbayev University
  • R.E. Nurlybayev Satbayev University
  • Y.Y. Khamza Satbayev University
  • Y.S. Orynbekov LLP International Educational Corporation
  • A.А. Iskakov LLP SAVENERGY

DOI:

https://doi.org/10.31643/2026/6445.39

Keywords:

fly ash, pozzolanic effect, tuff, binder, lightweight structural concrete.

Abstract

This paper investigates the effect of partial replacement of cement with fly ash and ground volcanic tuff on the physical and mechanical properties of concrete. The main focus is on the changes in average density and compressive strength at different contents of replacement materials (from 10% to 35%). The investigated concrete composition (27PPPF) without admixtures has an average density of 1925.5 kg/m³ and compressive strength of 40.1 MPa. The results show that when fly ash is added, the concrete strength first increases, reaching a maximum value of 41.6 MPa at 10% cement replacement and then decreases to 29.1 MPa at 35% replacement. A similar trend is observed when tuff is introduced, but the peak strength (40.7 MPa) is also reached at 10% replacement, after which the strength gradually decreases to 27.9 MPa at 35%. The average density of the specimens changes insignificantly, being in the range of 1910.4-1928.5 kg/m³, which indicates that the dense structure of the concrete is maintained. Thus, the optimum content of fly ash and tuff in the concrete composition is 10-15%, as these values provide the best mechanical characteristics. Higher dosages of substitutes result in lower strength due to thinning of cement stone and lack of binding properties. This study confirms the possibility of using fly ash and volcanic tuff as effective pozzolanic additives to improve the environmental friendliness and sustainability of concrete.

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Author Biographies

M.T. Zhuginissov, Satbayev University

Doctor of technical sciences, professor, Satbayev University, Satpayev str., 22, 050013, Almaty, Kazakhstan. ORCID ID: https://orcid.org/0000-0001- 5594-3653

E.I. Kuldeyev, Satbayev University

Professor, Board member - Vice-Rector for Science and Corporate Development, Satbayev University, Satpayev str., 22, 050013, Almaty, Kazakhstan. ORCID ID: https://orcid.org/0000-0001-8216-679X

R.E. Nurlybayev, Satbayev University

Doctor of PhD, research professor, Satbayev University, Satpayev str., 22, 050013, Almaty, Kazakhstan.  ORCID ID: https://orcid.org/0000-0003-0161-6256 

Y.Y. Khamza, Satbayev University

Doctor of PhD, Head of the laboratory of RILA (Research Laboratory of architecture and construction). Satbayev University, Satpayev str., 22, 050013, Almaty, Kazakhstan.  ORCID ID: https://orcid.org/0000-0003-2368-7485

Y.S. Orynbekov, LLP International Educational Corporation

Candidate of technical sciences, Associate research professor, LLP International Educational Corporation, Ryskulbekov str., 28, 50043, Almaty, Kazakhstan. ORCID ID: https://orcid.org/0000-0003- 2131-6293

A.А. Iskakov, LLP SAVENERGY

Bachelor, Engineer-technologist, LLP SAVENERGY, Akkent Microdistrict, 4, 050038, Almaty, Kazakhstan. ORCID ID: https://orcid.org/0000-0002-6403-2066

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Published

2025-06-11

How to Cite

Zhuginissov, M., Kuldeyev, E., Nurlybayev, R., Khamza, Y., Orynbekov, Y., & Iskakov, A. (2025). Use of fly ash and ground tuff as pozzolanic additives in lightweight structural. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources, 339(4), 38–51. https://doi.org/10.31643/2026/6445.39