Research and development of gold ore processing technology

Authors

  • B. Kenzhaliyev “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University
  • A. Koizhanova “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University
  • O. Atanova “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University
  • D. Magomedov “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University
  • H. Nurdin Universitas Negeri Padang

DOI:

https://doi.org/10.31643/2024/6445.17

Keywords:

mineralogical analysis, gold, ore, concentrate, gravity, flotation, cyanidation.

Abstract

This paper presents the results of technological studies of two samples of gold-bearing ore from the gold-bearing deposit of Kazakhstan deposits 1 and 2. A comprehensive analysis of ore samples by X-ray fluorescence, X-ray phase, chemical, and mineralogical methods was carried out. The calculated initial gold content was determined, and X-ray fluorescence analysis showed that the main elements that make up the ore are oxygen up to 51% and silicon up to 33%. X-ray phase analysis showed the presence of more than 95% quartz and muscovite in the samples. The form of finding gold in the ore, according to the results of mineralogical analysis, is defined as free gold and gold in iron hydroxide. Silver is present in the studied samples in the form of various types of halides. An ore beneficiation scheme has been developed and presented, including gravity and flotation. Gravity enrichment was carried out in two stages, with the production of concentrate and tailings, with the maximum recovery of gold in concentrate up to 91%, flotation enrichment using butyl xanthate reagents and a blowing agent, was carried out in two stages with the production of main and control concentrates and final flotation tailings. The subsequent hydrometallurgical study of the ore was carried out to assess the effect of sodium cyanide on the extraction of gold, tests were performed on the leaching of the initial samples of the ore and the obtained flotation and gravity concentrates in the agitation mode, it was found that cyanide leaching is an effective method for processing the mineral raw materials of the gold-bearing deposit of Kazakhstan, and the obtained flotation concentrates, with the recovery of gold into solution under optimal conditions up to 98%. The results obtained make it possible to predict the effectiveness of the main technological stages in the ore processing scheme, technology optimization, and maximum gold recovery.

Downloads

Download data is not yet available.

Author Biographies

B. Kenzhaliyev, “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University

Doctor of Technical Sciences, Professor, General Director-Chairman of the Management Board of the JSC "Institute of Metallurgy and Ore Beneficiation", Satbayev University, Almaty, Shevchenko srt., 29/133, Kazakhstan. 

A. Koizhanova, “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University

Candidate of technical sciences, head of the laboratory of special methods of hydrometallurgy. Satbayev University, the JSC "Institute of Metallurgy and Ore Beneficiation", Almaty, Shevchenko srt., 29/133, Kazakhstan.

O. Atanova, “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University

Candidate of technical sciences, leading researcher, Satbayev University, JSC "Institute of Metallurgy and Mining", Satbayev University, Kazakhstan, 050013, Almaty, Shevchenkyk-si, 29/133.

D. Magomedov, “Institute of Metallurgy and Ore Beneficiation” JSC; Satbayev University

Researcher, master, Satbayev University, JSC "Institute of Metallurgy and Ore Beneficiation", Satbayev University, Almaty, Shevchenko srt., 29/133, Kazakhstan.

H. Nurdin, Universitas Negeri Padang

Department of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Padang 25131, Indonesia. 

References

Liu W, Deng X, Han S, Chen X, Li X, Aibai A, Wu Y, Wang Y, Shan W, Li Z, et al. Pyrite Textures and Compositions in the Dunbasitao Gold Deposit, NW China: Implications for Ore Genesis and Gold Mineralization Processes. Minerals. 2023; 13(4):534. https://doi.org/10.3390/min13040534

Adamov EV. Tekhnologiya rud tsvetnykh metallov [Technology of non-ferrous metal ores]. M: MISIS. 2007, 470. (in Russ).

Bocharov VA, Ignatkina VA, Lapshina GA, Khachatryan LS. Osobennosti izvlecheniya zolota iz zolotosoderzhashchikh sul'fidnykh rud [Features of extracting gold from gold-bearing sulfide ores]. Gorno-informatsionnyyi analiticheskiy byulleten' [Mining information and analytical bulletin]. 2004; 12S:297-301. (in Russ).

Mhandu TJ, Park I, Jeon S, Hamatsu S, Elakneswaran Y, Ito M, Hiroyoshi N. A Pretreatment of Refractory Gold Ores Containing Sulfide Minerals to Improve Gold Leaching by Ammonium Thiosulfate: A Model Experiment Using Gold Powder and Arsenic-Bearing Sulfide Minerals. Metals. 2023; 13(8):1357. https://doi.org/10.3390/met13081357

Kotova OB, Ozhogina EG, Rogozhin AA. Innovatsionnyye podkhody k otsenke kachestva mineral'nogo syr'ya [Innovative approaches to assessing the quality of mineral raw materials]. Plaksinskiye chteniya [Plaksinsky readings]. 2012. (in Russ).

Komogortsev BV, Varenichev AA. Problemy pererabotki bednykh I upornykh zolotosoderzhashchikh rud [Problems of processing poor and refractory gold-bearing ores]. Gornyy informatsionno-analiticheskiybyulleten' [Mining information and analytical bulletin]. 2016, 204-218. (in Russ).

Abdyldayev NN, Usenov NA, Koizhanova AK, YessimovaDM, Akchulakova ST. Determination of substantial composition of gold-bearing raw material and development of technology for its processing. Complex Use of Mineral Resources. 2017; 3:11.

Koizhanova А, Sedelnikova G, Erdenova M, Berkinbaeva A, Kamalov E. Study of biohydrometallurgical technology used to recover gold from ore at a gold-recovery plant. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources. 2021; 316(1):24-31. https://doi.org/10.31643/2021/6445.03

Mamayeva А, Kenzhegulov А, Panichkin A, Kshibekova B, Bakhytuly N. Deposition of carbonitride titanium coatings by magnetron sputtering and its effect on tribo-mechanical properties. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources. 2022; 321(2):65-78. https://doi.org/10.31643/2022/6445.19

Sedelnikova GV. Mirovoy opyt pererabotki zoloto sul'fidnykh rud i kontsentratov [World practice of processing gold sulfide ores and concentrates]. Bulletin of the Kazakhstan National Academy of Natural Sciences. 2014; S:42-44. (in Russ).

International Mineralogical Association Commission on new minerals, nomenclature and classification The IMA List of Minerals. 2019.

Zhang Y, Cui M, Wang J, Liu X, Lyu X. A review of gold extraction using alternatives to cyanide: Focus on current status and future prospects of the novel eco-friendly synthetic gold lixiviants. Miner. Eng. 2022; 176:107336.

Zelenov VI. Metodika izucheniya zolotosoderzhashchikh I serebrosoderzhashchikh rud [Methodology for the study of gold and silver-bearing ores]. M.: Nedra. 1989, 302. (in Russ).

Koizhanova AK, Kenzhaliev BK, Bisengalieva MR, Mukusheva AS, Gogol DB, Abdyldaev NN, Magomedov DR. Calculation of Thermodynamic and Structural Characteristics of Gold and Silver Solvate Complexes Russian Journal of Inorganic Chemistry.2020; 65(7):1051-1060. ISSN 0036-0236.

Sedelnikova GV. Mirovoy opyt pererabotki zolotosul'fidnykh rud I kontsentratov [World practice of processing gold sulfide ores and concentrates]. Vestnik Kazakhstanskoy natsional'noy akademiiy estestvennykh nauk [Bulletin of the Kazakhstan National Academy of Natural Sciences]. 2014; 3S:42-44. (in Russ).

Xie F, Chen J, Wang J. Review of gold leaching in thiosulfate-based solutions. Trans. Nonferrous Met. Soc. China. 2021; 31:3506-3529.

Jeon S, Ito M, Tabelin CB, Pongsmrankul R, Kitajima N, Park I, Hiroyoshi N. Gold recovery from shredder light fraction of E-waste recycling plant by flotation-ammonium thiosulfate leaching. Waste Manag. 2018; 77:195-202.

Mineev GG, Panchenko AF. Rastvoriteli zolota I serebra v gidrometallurgii [Solvents of gold and silver in hydrometallurgy]. M.: Metallurgy. 1994, 241. (in Russ).

Koizhanova AK, Toktar G, Craig E Banks, Magomedov DR, Kubaizhanov AA. Research of hydrometallurgical method of leaching gold from flotation tails with using bio-oxidation. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources. 2020; 314(3):28-39. https://doi.org/10.31643/2020/6445.24

Boduen AYa, Fokina SB, Petrov GV, Serebryakov MA. Modern hydrometallurgical technologies for processing refractory gold-bearing raw materials. Sovremennye Problemy Naukii Obrazovaniya. 2014; 6:63.

Yusupkhodjayev AA, Berdiyarov BT, Matkarimov ST, Radjabov AI, Radjabova GI. Improvement of technology of processing of persistent gold-bearing ores and concentrates using oxidative burning. International Journal of Engineering and Advanced Technology. 2019; 9(2):4793-4796. https://doi.org/10.35940/ijeat.b3935.129219

Downloads

Published

2023-08-22

How to Cite

Kenzhaliyev, B., Koizhanova, A., Atanova, O., Magomedov, D., & Nurdin, H. (2023). Research and development of gold ore processing technology. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources, 329(2), 63–72. https://doi.org/10.31643/2024/6445.17

Most read articles by the same author(s)