Study of influence of the charge granulometric composition on the quality of burned anodes

Abstract

Many factors affect the quality of produced anodes: composition and grade of raw materials, recipe, technology, operating parameters, the granulometric composition of charge materials etc. The most significant influence is from the last factor.  The article provides research results on the effect of fine fractions on the quality of anodes. The research object is charge of different granulometric composition used to produce anodes at the Kazakhstan Electrolysis plant in Pavlodar. Six types of anode mass with different granulometric composition were prepared for the experiment. The anode mass was made of petroleum coke, pitch, recycled anodes, and dust from filters and grinder produced during coke treatment. Several properties of the specimens were studied. In total, six specimens were made and, specimen № 4 drew particular attention. Its granulometric composition is as following: coarse fractions – 25 %, medium fractions – 20%, fine fractions (grinder dust) – 50 %, and filter dust – 5 %. The results showed that some specifications of anodes, like gas permeability and apparent density that affect anode consumption, are improved as the fineness of dust grinding. For instance, the addition of dust fraction in the charge increases anode density from 1.542 to 1.639 kilogram per cubic decimeters and decreases gas permeability from 1.01 to 0.78 nPm. In addition, the presence of dust fraction minimizes the porosity of the anode block. The results of the investigation help adjust the optimal recipe of anode mass to obtain high-quality anodes.