Future development of mechanical rocks destruction methods without blasting

Authors

  • Y.K. Yedygenov D.A.Kunayev Mining Institute

DOI:

https://doi.org/10.31643/2018/6445.24

Keywords:

mining production, destruction without blasting, percussive machines, electromagnetic hammer.

Abstract

Currently, the mining industry is undergoing certain difficulties related to the mining and geological conditions became more complicated such as: to start mining at a great depth; the need to involve ores with the low valuable components into the processing; the specific gravity increase of ores mining out of low and extremely low bed seams requiring selective extraction of valuable ores. Under the circumstances the efficiency of ores mining by blasting and drilling methods decreases and the other methods and technologies of deposits development are to be worked out. To enlarge rocks destruction efficiency by powerful percussive machines claims increasing the technological and functional capabilities of this like machines, and expanding application range of technologies without blasting. Hydraulic hammers have become widespread as the attachments, however, their operating efficiency slows down at low temperatures, and they are not able to adapt to the rocks hardness change. The article proposes the design of an electromagnetic hammer developed at the Mining Institute after D.A. Kunayev, having no shortcomings as described above one. The descriptions and test results of the electromagnetic hammer are given which confirmed the possibility to manufacture it at the local factories since it is simple to manufacture and, at the same time, this design operates steadily at minus 40 ° С to plus 40 ° С temperatures, and also regulates energy of a single impact in a wide range. The arrangement of electromagnetic hammers manufacture is established to be one of the steps aimed at implementing the development program of non-commodity sectors of the economy.

Downloads

Download data is not yet available.

Author Biography

Y.K. Yedygenov, D.A.Kunayev Mining Institute

Doctor of Technical Sciences, Academician of the Academy of Sciences of the Republic of Kazakhstan, Head of the Geotechnics, Institute of Mining named after D. Kunayev, Branch of RSE “National Center for Integrated Processing of Mineral Resources of the Republic of Kazakhstan”, Geotechnical department.

References

Shumakov V.I. Razrabotka teorii gidrorezaniya peschanikov struyami vody vysokogo davleniya(Development of the theory of hydraulic cutting of sandstones by high-pressure water jets) Gornyj informatsionno-analiticheskij byulleten': sb. trudov. (Mining information-analytical bulletin: coll. works). Moskow. 2001. 3. 200-202. (in Russ.)

Bulavkin A.A., Semeshin I.M., ShemetovM.G. Tekhnologicheskiye kompleksy na baze gidroagregata USVD-3500 dlya konturnoj rezki kamnya. (Technological complexes on the basis of the hydraulic aggregate USVD-3500 for contour cutting of stone) Gornyj informatsionno-analiticheskij byulleten': sb. trudov (Mining information-analytical bulletin: coll. works). Moskow. Russia. 2000. 3. 105-106. (in Russ.)

Melamed Y., Kiselev A., Gelfgat M., Dreesen D. and James B. Hydraulic Hammer Drilling Technology: Developments and Capabilities, J. Energy Resour. Technol. 1999. 122(1). 1–7. (in Eng.).

Tang JR, LU YY, Ge ZL, Xia BW, Wang JH. Combined drilling of hard rock with abrasive water jet and mechanical bit to improve drilling efficiency. Journal of Mining & Safety Engineering. 2013. 30(4). 621–627. (in Eng.).

Vse o gornom dele Dobyvayushchaya promyshlennost'. (All about mining. Extractive industry). (electronic resource) http://industry-portal24. ru/razrushenie/ 2018. (acces date:12.05.2018). (in Russ.)

Karkashadze G.G. Mekhanicheskoye razrusheniye gornykh porod. (Mechanical destruction of rocks). Moskow. MGGU. 2004. 220. (in Russ.).

Podehrni R.YU. Mekhanicheskoye oborudovaniye kar'yerov. (Mechanical equipment of quarries) Moskow. MGGU. 2003. 420. (in Russ.)

Deniz T., Shahabedin H. Predicting performance of impact hammers from rock quality designation and compressive strength properties in various rock masses. TUNN UNDERGR SP TECH. 2016. 59. 37– 47. (in Eng.).

Mishnaevsky JR. A brief review of Soviet theoretical approaches to dynamic rock failure.Int. J. Rock Mech. Min. Sc. 1993. 30(6). 663–668. (in Eng.).

Beksalov Ye.B., Absamatov E.N., Garipov F.R., Dandybayev M.ZH., Beksalov I.E. Bezvzryvnaya tekhnologiya razrusheniya krepkikh porod na otkrytykh rabotakh i rekomendatsii poyeyo primeneniyu. (Explosive technology for the destruction of hard rocks in open works and recommendations for its use). Mashinovedeniye: sb. trudov. (Machine Science: Sat. works.). Bishkek Kyrgyz Republic. 2008. 6. 117-124. (in Russ.).

Butkevich G.R. Vzryvnyye i bezvzryvnyye sposoby razrusheniya skal'nykh porod na kar'yerakh(Explosive and non-explosive methods of destruction of rock on quarries). Nerudnyye stroitel'nyye materialy. (Nonmetallic building materials). Moskow. RF. 2011. 1. 33 -34. (in Russ.).

Pat. No026610 YEAP. Elektromagnitnyy molot (Electromagnetic Hammer). Yedygenov Ye.K. published 28.04.2017. Byul. 4. (in Russ.).

Yedygenov Ye.K., Lyashkov V. Electromagnetic rock breaker for non-explosive rocks breaking. International Symposium on planning of mining and selection of equipment of MPES 2011 –Almaty. 2011.1002-1012. (in Eng.).

Yedygenov Ye.K. Sozdaniye gornykh mashin s elektromagnitnym privodom –shag k importozameshcheniyu (The creation of mining machines with an electromagnetic drive -a step to import substitution)Innovatsii v kompleksnoy pererabotke mineral'nogo syr'ya: mater. mezhdunar. konf.(Innovations in complex processing of mineral raw materials: mater. Intern. Conf.). Almaty, Kazakhstan. 2016. 116-120. (in Russ.).

Yedygenov Ye.K., Korablev G.A., Vagapov R.V.,Lyashkov V.I. Rezul'taty ispytaniya privoda elektromagnitnogo molota(Results of the electromagnetic hammer drive test.) Nauchno-tekhnicheskoye obespecheniye gornogo proizvodstva.(Scientific and technical support of mining.).Almaty. 2014.176-183.(in Russ.).

Yedygenov Ye.K. Elektromagnitnyy molot-konkurent gidromolotu(Electromagnetic hammer-competitor to hydraulic hammer). Gornyjzhurnal Kazakhstana(Mining magazine of Kazakhstan ).Almaty. 2015. 8.42-46.. (in Russ.).18Model'nyy ryad MTV.(MTV series.).Buklet. Istambul. Turkey. 2015.15. (in Russ.).

Downloads

Published

2018-10-08

How to Cite

Yedygenov, Y. (2018). Future development of mechanical rocks destruction methods without blasting. Kompleksnoe Ispolzovanie Mineralnogo Syra = Complex Use of Mineral Resources, 307(4), 6–10. https://doi.org/10.31643/2018/6445.24